The acid dew point of a combustion flue gas depends upon the composition of the specific fuel being burned and the resultant composition of the flue gas. The adjacent graph depicts how the amounts of water vapor and gaseous SO 3 present in a flue gas affect the sulfuric acid dew point of the flue gas.
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Unlike traditional Acid Dew Point Meters, the AbSensor-ADM measures the dew point of combustion and process gases, independent of the condensable species (i.e. Dew Points of ammonium bi-sulfate, sodium bi-sulfate, sulfuric acid, water, etc.) and hence would be applicable for a wide variety of corrosion and fouling applications.
Dew Point for Flue Gas of Power-Plant Exhaust ... Problems with regard to the prediction of low-temperature corrosion result from the fact that the dew point of flue gases depends not only on the partial pressure of water, but also on the ... z For design of air preheaters for coal-fired boilers, there is a need for accurate data and/or ...
dew point corrosion coal mill; dew point corrosion coal mill. latest advances in the understanding of acid dewpoint corrosion. The Figures 2 up to 5 give the dew points of the gasses SO3, SO2, HCl and NO2. ... particles (coal fired boilers, waste incineration boilers) can cause the mist condensation. On .
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dew point temperature is a function of the concentration of gaseous SO 3 and the content of water vapour in the flue gas. In common terminology in the field of coal combustion, the term dew point corrosion is synonymously used with sulphuric acid dew point corrosion. This clear correlation has to do with the chemistry of coal as a fuel.
Depending upon the ppm of SO 3 and water-vapor concentration, the dew point temperature can vary from around 90 degree centigrade to 140 degree centigrade. Condensation of these acids results in metal wastage and boiler tube failure, air preheater corrosion, and flue gas duct corrosion.
CHOOSING MATERIALS FOR CORROSIVE ACID ENVIRONMENTS IN POWER PLANTS The need for frequent repairs of air preheater baskets, flue gas ductwork and other components is a concern for those coal-fired boilers which have back-end components operating at temperatures below the sulfuric acid dew point. The potential for having corrosion due to
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However, unlike relative humidity, if dew point increases, it is only because the amount of moisture increases. So dew point is strictly a measure of absolute humidity or the amount of moisture in the air. This understanding of dew point and condensation can help explain corrosion mechanisms and problems with paint application.
New correlation predicts flue gas sulfuric acid dewpoints ... in the process gas so high that sulfuric acid dew point corrosion may occur. ... corrosion characteristics of coal mill under oxy-fuel ...
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For hydrochloric acid, the dew-point may be as low as 130 o F. While the precise dew-point for sulfuric acid depends on the sulfur-trioxide concentration, at 10 parts per million sulfur trioxide in the flue gas, the dew-point is 280 o F. Dew-point corrosion is exacerbated in coal-fired boilers by .
The flue gases combine with the moisture content in the air and form a specific dew point. When the temperature reaches the dew point, the acid becomes liquid and attacks the surface of metallic materials. Dew point corrosion is largely an internal corrosion that occurs in .
Consequently, dew points are raised. With any type of fuel, corrosion and fouling potentials rapidly increase below gas temperatures of 140 degrees F (60 degrees C), which is the typical water dew point for flue gases. Cold-end corrosion and deposition are usually much less severe in coal .
Download Citation on ResearchGate | Research on low-temperature corrosion characteristics of coal mill under oxy-fuel combustion conditions | To solve the low-temperature corrosion problems ...
This vapor/moisture combination has a dew point between 280 F and 320 F; the higher the SO 3 concentration, the higher the dew point. In addition to causing corrosion in the cold end layer, this ...
The temperature of flue gas should be controlled to be higher than the acid dew point to avoid fouling and corrosion of heating surfaces in the second pass of boilers. Decreasing the temperature of flue gas in boilers is one of the most effective ways to improve thermal efficiency, enhance electrostatic precipitator efficiency, and decrease water consumption of the desulfurization tower.
To summarize the coal mill controls, ... the increase in SO 3 emissions increases the flue gas dew point temperature, which in turn can lead to corrosion issues. Most countries have legislation restricting SO 2 emissions and utilizing higher sulfur coals will require additional SO 2 controls ...